From computer tomography to simulation
With digital expertise for optimum gear precision
Understanding processes & products better
Analysis, simulation, reverse engineering for your gearing project
Digital gear precision is our concept for even better process results and the resulting optimum products: Because we also use sophisticated technology to understand exactly how our manufacturing processes can become even better and where the resulting parts can be improved for you.
We achieve this with a variety of methods, which we would like to present to you here: Learn about the advantages of injection molding simulation, non-destructive computer tomography, tactile and digital measurement - the latest solutions for quality assurance or reverse engineering for your project.
Understanding exactly what is happening
We find answers to your quality questions
Where are the weak points of a gear? Where is unnecessary effort put into the design? How can the manufacturing process be redesigned to optimize your component? Modern, digital methods provide answers to these and many other quality-related questions: Meaningful, imaging processes without destroying a part show what it looks like on the inside.
The simulation of production processes with different process parameters shows possibilities for improving processes. And last but not least, the digital target/actual comparison can also lead to insights into how a process needs to be adapted so that the resulting component fulfills its task more durably or cost-effectively.
We would be happy to show you the many possibilities that we can offer you as an additional service.
Our services
How we create perfection through digital expertise – for your project too
Get to know our services, which we have combined with modern digital and analysis technology and our expertise to create a unique precision package: Get the best out of your ideas and products with us!
We capture your component digitally and thus create the conditions for a clean digital copy for simulation and improvement approaches. To do this, we use tactile scanning methods (CMM) and industrial computer tomography - both separately and as a combined method.
Once all the features have been properly digitized, we use the data obtained for a wide range of analyses to detect errors and make a target/actual comparison between the design data and the actual manufactured part. In this way, wall thicknesses can be checked non-destructively, defects, blowholes or inclusions can be detected and porosity or fiber orientation can be checked.
The simulation of an injection molding process and the adjustment of all relevant parameters create certainty about the optimal design of its shape and the best possible production process even before an expensive tool is manufactured. Filling simulation, temperature control or distortion during cooling can thus be precisely predicted.
Do you want to redesign an existing part and need the corresponding CAD data? Then the aforementioned analysis methods will help you to create this data: This allows you to further develop and optimize parts - by changing the component, the associated tool or the process used.
Measurements on the digital image of a manufactured part offer numerous advantages: from precise measurement, even in hard-to-reach places, to in-depth documentation of measurement results and the elimination of sample storage, through to easy subsequent modification of measurement plans and points.
Talk to us
We will clarify this for you
Do you want to understand more precisely how your tool will behave, how to improve manufacturing processes and product quality, and would you like the right forecasts and insights into your part? Then simply get in touch with us: We will be happy to show you what we can do for you in answering your questions – with which methods and at what cost.
Get advice now