Technology in plastic
Innovation needs movement
Gearing with injection moldings
When the going gets tough, Bauser comes into its own
Technology and solutions expertise are gearing skills: As a support in development, manufacturer and partner, Bauser can supply plastic gear technology for even your most demanding of applications. The more challenging the task profiles, the more our customers turn to our plastic gears and spline components as well as to technical components such as worm drive components and plastic casings, all made by Bauser, products that often make a crucial difference in a vast array of diverse sectors.
Also make use of innovative materials and superior technologies. When plastic gears are what you need, place your confidence in Bauser!
Our references
For our customers right around the world, we develop and produce application-specific gears and gear components for a diverse range of transmission applications – optimized for noise and performance and also designed to contend with demanding operational environments.
For decades, this has been convincing to international top players from these sectors:
Automotive – mechanical engineering – transmission technology – home automation
A perfectly interconnecting sequence of processes, from advice to logistics
Premium partner Bauser
Seamless service begins at the start of a project. From Day One, our customers are supported by a central point of contact who is responsible for every single step. This is because Bauser is at one and the same time a developer, a manufacturer, a partner and, first and foremost, is a problem-solver. We open up our own frontiers with our network partners. This enables us to take your wishes on board, to understand them and to find solutions. Which in turn means that we can deliver quality in a seamless sequence extending right across the process chain.
Consultancy support
Many of our customers place their confidence in the expertise that we have built up in over 60 years – whether with material substitution, the choice of materials, the calculation of gear geometry, transmission design, and noise reduction … Where many of our competitors stumble, you will find Bauser to be an unrivalled problem solver – even with the most challenging of requirements. We look forward to advising you!
Development
Our development staff and our network leverage the potential of every factor: Weight, price, size, material properties such as reinforced, slip-modified or high-performance plastics through to hybrid technology. We have a dedicated in-house test rig for checking plastic gears subject to high levels of mechanical and thermal stress. Then, last but by no means least, we collaborate with leading colleges and universities and network with other partners and this inspires us to reach even higher.
Design
We work exclusively with the very latest generation of CAD software. Our designers interconnect the path from development to mold-building, culminating in a rapid and sustainable production launch. It is frequently through the expertise of our design engineers that Bauser comes into its own, whenever a competitor fails to achieve sufficiently tight tolerances throughout the series production timeline.
Simulation & Prototyping
Simulating a component and the mold as a single unit ensures that costly defects can be avoided right from the start. Analysis of pressure losses and friction, binding seams and hotspots reveals valuable information for error prevention. We work with tools such as KISSsoft, Sigmasoft, Moldflow, and 3D-Print.
Mold-Building & Prototypes
The quality of the mold has a decisive and determining impact on the quality of plastic parts. If we did not manufacture our own molds, we would not be in a position to substantiate our reputation as a highly flexible premium producer with manufacturing tolerances in the micron range and the ability to deliver absolute uniformity across large batch sizes. In addition, we offer realistic prototypes made of original material, involving the need for component testing.
Production, automation, QA
With more than 70 injection molding machines equipped with leading-edge technology such as multi-axis robotics and a closing force of 25 - 300 tons, we are able to produce 750,000 plastic components on a daily multi-shift basis. In that process, we satisfy the quality requirements you expect from us, fully compliant with automotive standards.
Logistics
Bauser delivers professionally and reliably wherever our international customers need plastic components or sub-assemblies: And that means on a worldwide basis. Whether in bulk or in customer-specific packaging units: We will find the right packaging and storage solution for your products, right up to consignment storage on the customer’s premises.
News & Diary Dates
Heuberg in film
We have made a financial commitment, helping to make the creation of the new Heuberg film possible: Get to know our location in a unique way – with great impressions and the authentic voices of the people who define this region.
Recycling for relaxation in the open-air
Take a moment to relax outside: Since a few days ago, that is now also possible here with us. We have Mr. Widmann to thank for this. He built these seating areas out of old wooden packaging, arranged them in front of our main building and, straightaway, all our employees can now use them during breaks and rest periods. We think this is a great initiative. Our grateful thanks to him for making this happen!
A successful summer party for everyone
At the Wehingen ski lodge, Bauser employees met for the big Summer Party to kick off the summer, prepared to perfection by the Bauser party committee: Our entire workforce had a great time together, enjoying a delicious BBQ from the Löwenstube Schörzingen, cool drinks, a cocktail bar, music courtesy of a DJ, a photo box, a prize draw, and live entertainment.